Senior Inspector - Quality (Welding & Structural)
- Pasir Gudang, Johor
- Tetap
- Sepenuh masa
- Monitor and report on the fabrication, installation, erection, and testing processes of process piping, steel structures, tanks, vessels, and metallic items.
- Review WPS, PQR, and weld maps.
- Witness Welder Qualifications.
- Ensure that material/welding consumables are stored and handled correctly, material traceability is maintained when required, and correct materials are used.
- Ensure a system of welding consumable control is implemented.
- Ensure welding machines, baking ovens, and quivers are in serviceable condition and, where required, are within the valid calibration period.
- Perform timely inspections during the fabrication and construction of structures.
- Check the qualification of welding personnel and the type of materials being used for the process.
- Perform visual, dimensional, and NDE checks.
- Monitor welding process parameters for compliance with approved procedures and project specifications.
- Perform in-process (before/during/after) and final visual inspections.
- Prepare/Review Inspection reports (Fit-up, Final Visual).
- Monitor contractor performance, ensuring personnel are qualified and competent to perform allocated tasks and have valid certification where required for the welding techniques in use.
- Review test reports, including PWHT charts/records, for process output compliance with requirements.
- Prepare/Review daily welding & NDE reports.
- Ensure weather conditions are acceptable in line with applicable standards/specifications (Environmental, time, and economic constraints).
- Ensure manufacturer's instructions and MSDS are followed while handling and storing Painting/Coating materials and abrasives at the site.
- Ensure that data sheets are available, material traceability is maintained, and correct material is used.
- Monitor contractor performance, ensuring Applicators are competent and, where required, have valid certification for the process in use, and equipment is in serviceable condition.
- Ensure inspection and test equipment is serviceable, within calibration period, and personnel are knowledgeable in its use.
- Ensure weld area is covered before blasting, where pressure testing is not completed.
- Ensure protection of flange serration, instruments, etc. before blasting.
- Ensure surface preparation, blast profile, and cleanliness meet requirements.
- Continuously monitor surface cleanliness and record surface profile.
- Monitor wet film thickness during application and application technique.
- Monitor dry film thickness and recoating intervals.
- Ensure any identification marks or tags removed or overcoated are replaced.
- After the full curing activity, conduct visual inspection and specified non-destructive and/or destructive tests.
- Check for any damages and defects upon completion of each stage of painting/coating works.